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Scuba Forum / General / November 2003

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Piston or Diaphram

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mark - 17 Nov 2003 12:08 GMT
i am sure this has been asked 1000 times before, but is there any practical
different (in use, realiability, cold water etc) been a balanced piston reg,
and a
balance diaphram or is it just two different ways to get to the same result?

Does one perform better than another?
James Connell - 17 Nov 2003 15:07 GMT
> i am sure this has been asked 1000 times before, but is there any practical
> different (in use, realiability, cold water etc) been a balanced piston reg,
> and a
> balance diaphram or is it just two different ways to get to the same result?
>
> Does one perform better than another?

practicly speaking the only difference is that it's easier to seal a
diapham reg for cold water / ??? ( damn it's too early in the morning -
i'm drawing a blank on the word for "dirty" water )
Chris Guynn - 17 Nov 2003 15:33 GMT
> > i am sure this has been asked 1000 times before, but is there any practical
> > different (in use, realiability, cold water etc) been a balanced piston reg,
[quoted text clipped - 6 lines]
> diapham reg for cold water / ??? ( damn it's too early in the morning -
> i'm drawing a blank on the word for "dirty" water )

turbid perhaps?
Chris Guynn - 17 Nov 2003 15:40 GMT
> > > i am sure this has been asked 1000 times before, but is there any
> practical
[quoted text clipped - 11 lines]
>
> turbid perhaps?

or maybe just murky?
Steve Barlow - 17 Nov 2003 19:14 GMT
snip
>> two different ways to get to the same
>> result?
[quoted text clipped - 8 lines]
>
>or maybe just murky?

Polluted or contaminated??
I dive in both,,,,, FFM and positive pressure.
Disinfected afterwards.:-(

--
Steve Barlow
Chris Guynn - 17 Nov 2003 20:34 GMT
> snip
> >> two different ways to get to the same
[quoted text clipped - 13 lines]
> I dive in both,,,,, FFM and positive pressure.
> Disinfected afterwards.:-(

Ummm, it's better to have dove in contaminated water than to never have dove
at all? :-)

> --
> Steve Barlow
srspencer@hotmail.com - 18 Nov 2003 03:23 GMT
Big diffrence.

Piston fails open (you get air)

Diaphram (if it splits / cracks) you get nadda.

Gue types seem to miss this.

Piston dosen't like cold water, with the exception of.

Sherwood (#1 in USN / UK / France cold water test for years)
Scubapro seems to do ok in cold water as well I have never seen the
USN test results on Scubapro.

This basic 101

T
mike gray, CID - 18 Nov 2003 03:51 GMT
> Big diffrence.
>
[quoted text clipped - 3 lines]
>
> Gue types seem to miss this.

How would a piston "fail"? And why would it necessarily fail open?

And if a diaphragm splits or cracks, which would require the application
of a hatchet or similar tool in a very confined space, you simply lose a
lot of air through the ambient chamber. There's still plenty to breathe.

Making a modern reg fail is very very difficult.
DavidM - 18 Nov 2003 04:10 GMT
"mike gray, CID" <mikegrayCID@worldnut.nut> wrote in message
news:SGgub.78028$Ec1.4057031@bgtnsc05-

> How would a piston "fail"? And why would it necessarily fail open?

Steve doesn't know the answers. Hell, he doesn't even know the
questions.

You are right Mike, a daiphragm reg with a cracked/split or even
unseated diaphragm will just leak a lot of air but it's still
breathable. I've done it before myself. And a piston reg isn't
automatically "fail-safe" as I've had a piston reg fail shut before
also (luckily, on the surface).

Cheers
David M
srspencer@hotmail.com - 18 Nov 2003 14:21 GMT
>breathable. I've done it before myself. And a piston reg isn't
>automatically "fail-safe" as I've had a piston reg fail shut before
>also (luckily, on the surface).
>
>Cheers
>David M

Interesting, what brand?
What was the internal problem?

T
DavidM - 19 Nov 2003 01:03 GMT
> Interesting, what brand?
> What was the internal problem?

It was a rebadged cheapo brand that's popular in WA (Australia) called
(ironically) "Performance".  It's basically a scubapro ripoff.  I
didn't take it apart (didn't have the spanner to get the end cap off),
but I believe it mught have been the piston o-ring had not been
lubricated or something like that. The distributor took it away and
returned it all fixed, saying there was "nothing wrong with it".
Needless to say it's been living in a junk box since.

Cheers
David M
srspencer@hotmail.com - 19 Nov 2003 13:57 GMT
>> Interesting, what brand?
>> What was the internal problem?
[quoted text clipped - 9 lines]
>Cheers
>David M

Assuming you dive where you live, you lucky bastard :).

Warm salt water and sun shine has to be the harshest on dive gear.
Ok other than dragging your gear along the bottom whether it be coral
or zebra mussels.
I have seen warm salt water take the finish off those new fancy black
light weight regs (Scubapro)

My guess is salt crystallized in the piston chamber.

The best reg for warm salt water is Sherwood, no ambient water enters
the piston chamber and it doesn't need a lot of rising.

There's only two manufactures that seem to get the piston thing right.
Sherwood
Scubapro

Toto
srspencer@hotmail.com - 18 Nov 2003 14:19 GMT
On Tue, 18 Nov 2003 03:51:14 GMT, "mike gray, CID"

>How would a piston "fail"? And why would it necessarily fail open?
>
[quoted text clipped - 3 lines]
>
>Making a modern reg fail is very very difficult.

True, but diaphragms do crack that's why they are included in overhaul
kits.
Whether it be bad batch or excessive cold or excessive use or high O2.
Pistons tend to stick open generally the cause is the "O" ring around
the sealing surface on the piston.
Either dries out and sticks or crap gets in the chamber or a small cut
allows air to by pass therefore not allowing the seating the piston in
the off position.
You need the hp side to seat the piston.

Scubapro allows ambient water in the piston chamber which can hasten
these problems.

Sherwood dosen't instead it uses a dry bleed system (see their web
site)
Basically a controlled by pass of the hp side to the lp side of the
seat through the piston's outer edge.
The Sherwood has air on both sides of the piston.

Scubapro has air on one side and ambient water on the other.
Which to a fresh water wreck diver, could be a problem.
Rust seems to get into the damest places.

Scubapro does make one diaphram reg, I believe it is the MK 16.
Which is about the only reg of their's I would be interested in.

I never dive a diaphragm by it self.
I use a Sherwood if I'm diving single reg.

In the pass I have had problems with cold (slush) water dives.
I have seen every reg under the sun fail in these conditions, but not
the Sherwoods.
The USN test back this up and until? 95 was the world standards  for
most navies extreme cold water reg.

T
mike gray, CID - 18 Nov 2003 18:07 GMT
> True, but diaphragms do crack that's why they are included in overhaul
> kits.

As a part that is continually flexing, that's not a bad idea.

> Whether it be bad batch or excessive cold or excessive use or high O2.
> Pistons tend to stick open generally the cause is the "O" ring around
[quoted text clipped - 3 lines]
> the off position.
> You need the hp side to seat the piston.

Or the spring breaks, or some a.shole drops his tank on your rig and
deforms the piston or cylinder, or lightning hits it and fuses the
piston to the housing, or....

There's a thousand things that can go wrong, the fact is that very few
divers will ever see any of them happen.

> Scubapro allows ambient water in the piston chamber which can hasten
> these problems. (snip)

In cold water diving (about which I know absolutely nothing)I suppose
that could be a concern. As for rust, salt, foreign bodies getting in
there, the concern is over-rated. And isn't that the same stuff that
gets inside the ambient chamber of a diaphragm reg causing the diaphragm
to crack, tear, dissolve, explode, or whatever?

I don't disagree with any of the hypothetical piston vs. diaphragm
stuff, just keep it in perspective - it's mostly marketing hype.
Scott - 18 Nov 2003 19:36 GMT
> > True, but diaphragms do crack that's why they are included in overhaul
> > kits.

<cough>

> As a part that is continually flexing, that's not a bad idea.

Just don't use rubber, as Chico Escuela said; "Rubba Break."
srspencer@hotmail.com - 18 Nov 2003 20:05 GMT
>> > True, but diaphragms do crack that's why they are included in overhaul
>> > kits.
[quoted text clipped - 4 lines]
>
>Just don't use rubber, as Chico Escuela said; "Rubba Break."

I wonder want they are made of some look like rubber with string
through it.
So look like silicon.

One manufacture brought out a new diaphragm reg with a silicon
diaphragm.

Between the refrigeration effect across the hp seat and the cold
ambient water temperature.
These diaphragms became so stiff, they wouldn't work.
Seems 42 F water and 130 ft was the magic combination.
There was never a recall, but the shops with a consciences called the
regs back in for a free overhaul.
The supplier gave out overhaul kits for free all the shop had to do
was return the old parts.
There was a world of difference in the quantity of the overhaul parts.
The diaphragm was even colored blue so you couldn’t mistake for the
older clear one.
This was a sport reg so this should have been a non issue.
This problem didn’t surface until they started selling them in colder
areas.

T
Matthias Voss - 18 Nov 2003 23:04 GMT
srspencer@hotmail.com schrieb:

> >> > True, but diaphragms do crack that's why they are included in overhaul
> >> > kits.
[quoted text clipped - 11 lines]
> One manufacture brought out a new diaphragm reg with a silicon
> diaphragm.

Old Poseidon and Draegers have "rubber" diaphragms reinforced with
fabric, or not.
Newer Poseidons have a clear stuff, pretty hard, ,may be silicone, cuase
this is most indifferent to temperature changes.

I'd prefer the old rubber ones, though, because these work as a better
seal between water and the regs innermost parts.
You can see the difference when you service the regs, the rubber ruled
ones are cleaner.
( except those regs from the Navy.... but these use them often as
drysuit gas regs with an extra bottle, may be they just don't care when
the bottle runs empty)

A lifetime of 7 to 15 years is not unusual for the rubebr membranes. I
have seen only one gone south ( still working, though, but with heavy
indentions from the spring), but more of the hard silicone ones which
showed tiny cracks.

Matthias
srspencer@hotmail.com - 18 Nov 2003 19:53 GMT
>In cold water diving (about which I know absolutely nothing)I suppose
>that could be a concern. As for rust, salt, foreign bodies getting in
[quoted text clipped - 4 lines]
>I don't disagree with any of the hypothetical piston vs. diaphragm
>stuff, just keep it in perspective - it's mostly marketing hype.

The holes in the Scubapro are about 1/8 ".
The hole in most diagram is 1/4 " or bigger then some have the hole
covered and pressure is transmitted through it.
Rusting getting next to the diaphragm as long as it doesn't effect the
spring no big deal.
Rust getting on the piston wall and nicking the o ring traveling up
and down the wall is a problem.

Wreck diving on steel wrecks, rust is a  concern.
Whether it's cutting holes in dry suits, mucking up the vis or working
it's way into your reg.

I would agree hype is the bigger problem.

T
James Connell - 18 Nov 2003 05:15 GMT
> snip
>
[quoted text clipped - 12 lines]
>
> Polluted or contaminated??
              ^^^^^^^^^^^^
that'll do!!!! man i hate early mornin brain lock.

> I dive in both,,,,, FFM and positive pressure.
> Disinfected afterwards.:-(
>
> --
> Steve Barlow
Limey Dave - 17 Nov 2003 19:21 GMT
mark wrote:

> Does one perform better than another?

You building an engine, or trying to avoid getting pregnant?

JC
Randy F. Milak - 30 Nov 2003 13:47 GMT
> i am sure this has been asked 1000 times before, but is there any practical
> different (in use, realiability, cold water etc) been a balanced piston
> reg, and a balance diaphram or is it just two different ways to get to the
> same result?
>
> Does one perform better than another?

    Define performance.  Your question is like asking which is better, a Ford or a
GM.  

    In terms of "can I notice a difference in ease of breathability between a
balanced piston vs a balanced diaphragm" the answer would be NO.  Why?  Because
the 1st stages' job is to reduce high pressure gas to a workable intermediate
pressure (IP), and an intermediate pressure is an intermediate pressure.  Recovery
or consistency to maintain a desired IP depends upon the flow rate of the 1st
stage.  A standard piston design has a flow rate in the range of 180 cf/min.
Diaphragm 1st stages range from 200 cfm ~ 240 cfm.  A high performance piston
design can have a flow rate in excess of 600 cfm.  

    In terms of maintenance, diaphragm regs generally have far more working parts.
Both piston and diaphragm regs can be environmentally sealed. All diaphragm
regulators as well as some piston designs have easy user adjustable IP settings
(standard piston designs are not "user" changeable).

    Understanding what features are available (such as ability to enviro seal, high
flow rate, user adjustable IP settings and so on) and what the pros and cons of
each are may be more helpful to you.  I'd suggest one first find the features that
are important to them, then shop for a solution.

--
Randy F. Milak
~The advantage of exercising every day is that you die healthier!~
Randy F. Milak - 17 Nov 2003 19:23 GMT
> > i am sure this has been asked 1000 times before, but is there any
> > practical different (in use, realiability, cold water etc) been a
> > balanced piston reg, and a balance diaphram or is it just two different
> > ways to get to the same result?
> >
> > Does one perform better than another?

> ...
> Understanding what features are available (such as ability to enviro seal,
> high flow rate, user adjustable IP settings and so on) and what the pros
> and cons of each are may be more helpful to you.  I'd suggest one first
> find the features that are important to them, then shop for a solution.

    Some food for thought about features and considerations of reg purchases with
respect to piston vs diaphragm...

       The function of a 1st stage regulator is simply to lower the high pressure
gas from the SCUBA cylinder to a lower, deliverable intermediate pressure for 2nd
stage regulator operation.  There are two basic 1st stage regulator designs.  A
diaphragm design and a piston design.  We'll examine  both, but examination can
not be properly made without consideration of the 2nd stage that is going to be
mated to it.

    The job of the 2nd stage regulator is simply to deliver ambient pressure gas to
the diver via the 1st stage.  There are two basic 2nd stage regulator designs.  An
upstream valve 2nd stage and a downstream valve 2nd stage.  Basically, when an
upstream 2nd stage regulator functions as designed, the valve is closed by default
and must be 'working' in order to deliver gas to the diver.  By contrast, when a
downstream valve 2nd stage regulator functions as designed, the valve is open by
default and must be 'working' in order to shut off gas to the diver.  If the
regulator malfunctions, it will simply free flow.  That's why downstream
regulators are referred to as 'fail safe'.

    Regardless of whether the 2nd stage is an upstream or a downstream design 2nd
stage, the higher the 1st stage's intermediate pressure (IP) is set, the better or
easier the 2nd stage will breath (or perform).  Usual IP range is 125 psi to 150
psi for downstream 2nd stage and 175+ psi for an upstream 2nd stage.  

       With respect to a downstream 2nd stage regulator, the caveat to a higher
IP setting, is that the higher the IP is set, the more susceptible the 2nd stage
regulator is to free flow and a higher probability of 1st stage 'freeze up'.  

Therefore, generally speaking:
High IP = better (easier) breathing 2nd stage, faster IP recovery.
High IP = higher probability of 2nd stage free flow in colder water.
High IP = higher probability of 1st stage 'freeze up' in colder water.
Lower IP = poorer 2nd stage breathing.
Lower IP = less probability of 2nd stage free flow.
Lower IP = less probability of 1st stage 'freeze up'.

    User adjustable IP settings may be advantageous to the diver whom may have
occasion to sacrifice performance of breathing to lower risk of 2nd stage 'free
flow' and/or 1st stage 'freeze up' such as an ice diving situation etc.

    The latter situation is made moot where a high performance 2nd stage regulator
that utilizes a balance chamber design for the poppet assembly seating to the gas
inlet orifice is employed.  In which case, it won't matter what the IP setting is,
simply because the cracking pressure (amount of vacuum) required to open said
valve will remain constant (because it is balanced) regardless of IP allowing the
regulator to perform at 'peek' even under lower IP conditions.  Therefore, a high
performance 2nd stage regulator that incorporates a balanced poppet assembly would
be extremely advantageous to the diver diving colder water simply because no
performance is lost if the diver chooses to lower (or keep low) the IP to prevent
1st stage freeze up (we'll discuss what 1st stage "freeze up" is in a moment).

    Even with a high performance 2nd stage that utilizes a balanced poppet chamber,
consider that the higher the IP setting, the faster the gas will flow through the
1st stage (during recovery from each breath).  The higher the gas flow rate is
through the 1st stage, the faster that flowing gas will take the 'heat' from the
1st stage regulator.  The colder the 1st stage gets, the more susceptible it is to
"freeze up".  Consider that a brass 1st stage can and will hold far more heat
energy for longer periods than any given titanium 1st stage, making titanium 1st
stages a less desirable choice for cold water diving.

       1st stage regulator "freeze up" refers specifically to ice forming  on the
intermediate bias spring which regulates the IP.  If ice forms on the bias spring,
the bias spring will fail to operate as designed (because ice is preventing the
spring from compressing and decompressing properly or even entirely).  For a
diaphragm design, the IP bias spring is far more encapsulated than any piston
design (meaning water can not easily flow in and out of the ambient balance
chamber, making that ambient balance chamber essentially a refrigerator), which
contrary to popular belief, therefore makes all diaphragm designs more susceptible
to "freeze up" than any piston design.  Diaphragm 1st stage manufacturers
therefore utilize "enviro sealing" to combat the potential problem.  Some enviro
seals are 'wet sealed' such as that found in the Poseidon Jetstream 1st stage or
'dry sealed' such as that found in certain APEX and Dive Rite 1st stages.  The 1st
stage 'freeze up' problem is then solved for a diaphragm regulator providing it is
'enviro sealed'.  Therefore, a diaphragm 1st stage regulator that is not enviro
sealed would be a less desirable, if not a bad choice for cold water diving.

       Piston design although less susceptible to "freeze up" than a basic
diaphragm design because the balance chamber of a piston reg cannot easily hold
stagnate water within it's ambient chamber space, can still freeze up the IP bias
spring.  With respect to piston design though, manufacturers have far more options
than simply environmentally sealing the first stage.  For example, bias springs
can be/are teflon coated so that ice can not form on the spring in the first
place.  Thermo shims are used to isolate the bias spring from all other metal
parts.  It specifically prevents thermal bridging of the bias spring from the reg
body which inevitably can lead to 'freeze up'.  Therefore, any piston 1st stage
design that does not incorporate some type of anti-freeze component(s) would be a
less desirable, if not a bad choice for cold water diving.

       If one does not want the risk of 2nd stage regulator free flow in cold
water, one should not purchase a downstream regulator.  It's that simple.
Otherwise, all downstream regulators are susceptible to 'free flow'. It's a part
of the inherent design which is both a safety feature as well as a design flaw.
Lowering IPs can help a great deal as well as proper diver breathing technique and
so on.  Most reg manufacturers nowadays are making the seating orifice from delrin
or some other type of nylon (as opposed to metal in which ice can easily form and
stick to) that won't allow for the formation of ice on its knife edge sealing
surface.  However, an already formed ice crystal can still prevent closure of the
seat causing free flow in any downstream 2nd stage.  

    Pilot valves such as those employed for use in an upstream valve are not
susceptible to ice crystallization problems.  An upstream valve requires a high
(175 psi or more) IP to maintain satisfactory breathing performance however.  With
respect to free flows and higher IP settings for upstream valves, its not a
consideration simply because upstream regulators can not free flow.  When the
diver is not inhaling, air at IP flows through the main valve poppet assembly and
into the pilot chamber, actually pressing against the main poppet, keeping it in
the closed position.

    However, the higher IP will make the 1st stage far more susceptible to 'freeze
up' and therefore, enviro sealing the the 1st stage becomes almost mandatory for
any 1st stage employed for use with an upstream 2nd stage used in colder water.
   
    Standard piston design regulators are by far the least expensive 1st stages on
the market.  They are the simplest and easiest to maintain.  However, they are the
poorest performers with respect to flow rate; do not incorporate user changeable
IPs and can have a moderate to high probability of "freeze up" where no
anti-freeze components are employed (to keep costs low of course).  Standard
piston designs are not a very good choice on so many levels, except where cost is
a concern.

    Diaphragm regs run the price gamete from low, med. to high.  Non enviro sealed
diaphragm regs are usually the least expensive in the diaphragm market but are
potentially the biggest POS and run the highest probability of "freeze up".  All
diaphragm 1st stages employ user adjustable IPs.  EVERY diaphragm 1st stage on the
market regardless of manufacturer, are essentially the same.  The latter makes
them easy to service and maintain as well, considering, if you know how one works,
you know how they all work.  Enviro sealed diaphragm regs have a decent flow rate
and can be an all around good choice for the cold water diver in the moderate to
high end price range.

    High performance piston regulators are in the higher price range only.  They are
by far the best flow performance regulators on the market.  Without some type of
anti-freeze componete(s) they run a moderately high probability of 'freeze up' due
to the high flow rate inherently characteristic of high performance piston 1st
stages.  High performance piston regs which employ anti-freeze components have the
best flow rate and therefore best performance, and can be an all around good
choice for the cold water diver where price in not a concern.

    When choosing a regulator, also consider if the diver wish's a DIN or yoke
connection and how that may affect a streamlined configuration for the 1st
stage(s) in question.  Consider the number of high and low pressure ports required
for your application, where each is located, and whether the 1st stage employs a
LP port swivel which lends towards a streamlined configuration and so on.  The
diver must consider gear maintenance to be a high priority.  All the gear in the
world will not help if it does not work.  Warranty time; ease of service both
locally and worldwide etc. are all important features.  Most 2nd stages have a
definitive right side 'up' and wrong side 'down' to them, whereas side exhaust
regulators for example do not -- is it even a concern and so on?  The ability to
fix (i.e. tighten, adjust, free and clear etc.) a 2nd stage underwater may be an
important consideration for the type of diving one may pursue.  Therefore, how
easy is it to remove the diaphragm cover and/or exhaust diaphragm cover underwater
in order to clear out a possible obstruction and so on?

    Keep in mind, with respect to life support equipment, one usually gets what one
pays for.  Just some food for thought, YMMV.

--
Randy F. Milak
~The only perfect science is hindsight!~
Matthias Voss - 18 Nov 2003 08:12 GMT
"Randy F. Milak" schrieb:

That's why downstream
> regulators are referred to as 'fail safe'.

Except when they sit in a rebreather delivering oxygen. You do not wan't
them freeflowing then into the loop.

>         Regardless of whether the 2nd stage is an upstream or a downstream design 2nd
> stage, the higher the 1st stage's intermediate pressure (IP) is set, the better or
> easier the 2nd stage will breath (or perform).

Only when the snd stage is downstream, or upstream _and_ pneumatically
balanced.

>         With respect to a downstream 2nd stage regulator, the caveat to a higher
> IP setting, is that the higher the IP is set, the more susceptible the 2nd stage
> regulator is to free flow and a higher probability of 1st stage 'freeze up'.

Rather not. There are much more determinants to this, like bottle
pressure, and pressure drop in the first stage. The higher the pressure
drop, the more susceptibility, theoretically.
What you probably refer to, is, that the higher gas velocity in a high
iP first stage might cause water molecules to drop of their vapor phase
when they hit a restriction, and thus cause freezing. It is really more
a design factor.


> Therefore, generally speaking:
> High IP = better (easier) breathing 2nd stage, faster IP recovery.

This is far more due to how the reg is 2balanced pneumatically. For
instance, old dräeger regs had an IP of 4.5 to 6.5, and an amazingly
fast recovery time, at least on my test bench.

> High IP = higher probability of 2nd stage free flow in colder water.
> High IP = higher probability of 1st stage 'freeze up' in colder water.

The regs name is far more important ;-), if it begins with Scuba...
watch out..

> spring from compressing and decompressing properly or even entirely).  For a
> diaphragm design, the IP bias spring is far more encapsulated than any piston
> design (meaning water can not easily flow in and out of the ambient balance
> chamber, making that ambient balance chamber essentially a refrigerator), which
> contrary to popular belief, therefore makes all diaphragm designs more susceptible
> to "freeze up" than any piston design.

This may be new to the designers ;-). However, I smile at Scubapros
frantic efforts to invent every other year new soon frustrating methods
of keeping their regs from freezing.

Have you ever seen the new poseidon first stage ? The spring cover
basically consists of holes. The frige action you allude to is a simple
question of how many holes are drilled into the spring chamber, not the
principle of operation.

Diaphragm 1st stage manufacturers
> 'enviro sealed'.  Therefore, a diaphragm 1st stage regulator that is not enviro
> sealed would be a less desirable, if not a bad choice for cold water diving.

Most diaphragm types are better without seal than any piston types.
Nearly all cold water regs in cold Europe are diaphragm types, like
Beuchat, Apeks, Poseidon, Mares, Divex.

> spring.  With respect to piston design though, manufacturers have far more options

Better call it crutches, IMHO.

> than simply environmentally sealing the first stage.  For example, bias springs
> can be/are teflon coated so that ice can not form on the spring in the first
[quoted text clipped - 3 lines]
> design that does not incorporate some type of anti-freeze component(s) would be a
> less desirable, if not a bad choice for cold water diving.


>         If one does not want the risk of 2nd stage regulator free flow in cold
> water, one should not purchase a downstream regulator.  It's that simple.
> Otherwise, all downstream regulators are susceptible to 'free flow'. It's a part
> of the inherent design which is both a safety feature as well as a design flaw.

Look at the Draeger Shark 2nd stage for a minute. Upstream,
pneumatically balanced, when an undue rise of IP occurs, the OPV lets
the gas escape... into  the snd stage, you can breath it. Not much
different from a downstream reg, n'est-ce pas ?

> Lowering IPs can help a great deal as well as proper diver breathing technique and
> so on.  Most reg manufacturers nowadays are making the seating orifice from delrin
> or some other type of nylon (as opposed to metal in which ice can easily form and
> stick to) that won't allow for the formation of ice on its knife edge sealing
> surface.

It helps tremendously selling spare ones, too.

>         Standard piston design regulators are by far the least expensive 1st stages on
> the market.  They are the simplest and easiest to maintain.

I always wondered why they discontinued the $pro all brass MK2.


>         Diaphragm regs run the price gamete from low, med. to high.  Non enviro sealed
> diaphragm regs are usually the least expensive in the diaphragm market but are
> potentially the biggest POS and run the highest probability of "freeze up".

40 years of poseidon cyklon 300 tells a different story...

All
> diaphragm 1st stages employ user adjustable IPs.  EVERY diaphragm 1st stage on the
> market regardless of manufacturer, are essentially the same.  

Sorry, there are balanced ones, and unbalanced ones, too.

The latter makes
> them easy to service and maintain as well, considering, if you know how one works,
> you know how they all work.  Enviro sealed diaphragm regs have a decent flow rate
> and can be an all around good choice for the cold water diver in the moderate to
> high end price range.

I believe it depends more on the design itself than wether you put the
cap on...

>         High performance piston regulators are in the higher price range only.  They are
> by far the best flow performance regulators on the market.

Ahemm, IMHO the Poseidon Extreme is the best performer in the market.
Performance, btw, is something I judge in practice, not on the test
bench. Most of Scubapros breathtaking delivery rates are faked, in that
that they are driven by different supply gas than you would assume in
normal SCUBA, and this in pulse mode, calculated to fake constant flow.

Just my 2 Euro-CC

Matthias
Randy F. Milak - 19 Nov 2003 13:21 GMT
> "Randy F. Milak" schrieb:


> > Regardless of whether the 2nd stage is an upstream or a downstream design
> > 2nd stage, the higher the 1st stage's intermediate pressure (IP) is set,
> > the better or easier the 2nd stage will breath (or perform).
>
> Only when the snd stage is downstream, or upstream _and_ pneumatically
> balanced.

       The higher the 1st stage's IP is set, the better or easier the 2nd stage
will breath.  EXCEPT in the case of a pneumatically balanced 2nd stage, which was
already addressed.  High or low IP makes no difference to the performance of any
2nd stage that is pneumatically balanced.

> > With respect to a downstream 2nd stage regulator, the caveat to a higher
> > IP setting, is that the higher the IP is set, the more susceptible the
[quoted text clipped - 3 lines]
> Rather not. There are much more determinants to this, like bottle
> pressure,

       Cylinder pressure has absolutely nothing to do with any 2nd stage failure
nor with a 1st stage 'freeze up'.  However, if someone has some evidentiary to the
contrary perhaps they could share it?

> and pressure drop in the first stage.

       Yes, as it relates to gas velocity and it's cooling effect upon the 1st
stage.

> The higher the pressure drop, the more susceptibility, theoretically.

       IP pressure drop... That's what I said.

> What you probably refer to, is, that the higher gas velocity in a high
> iP first stage might cause water molecules to drop of their vapor phase
> when they hit a restriction, and thus cause freezing. It is really more
> a design factor.

       Negative, it has nothing to do with the internal components of a 1st stage
whatsoever nor does it have to do with achieving the gas's dew point.

       The latter referenced failure point is a cold water problem, specifically
fresh cold water where the water temperature is already near freezing (i.e. <5C /
<40F) in the colder months or at depth year round (i.e. below 30mfw / 100ffw) and
where the water turns to ice at 0C/32F.  Salt water freezes at around -18 or so,
making this much less problematic in salt water. However, the latter would also
hold true for salt water providing the salt water temp was only a few degrees from
its' freezing point as well.

       High gas velocity through a 1st stage causes the entire 1st stage to
become very cold.  The 'cold' affects only 1 part, that being the bias spring.
When the bias spring becomes cold enough, ice WILL form on the spring and build
up.  Why?  Because the water is only a few degrees from its' freezing point as it
is, and the gas velocity only needs to cool the 1st stage by a few degrees.  When
enough ice has formed on that spring, the 1st stage will fail to operate as
designed because it's compression characteristics have been hampered by the ice
buildup.


> This may be new to the designers ;-). However, I smile at Scubapros
> frantic efforts to invent every other year new soon frustrating methods
> of keeping their regs from freezing.
>
> Have you ever seen the new poseidon first stage ?

       Yes.

> The spring cover basically consists of holes.

       They are not holes but I understand what yer saying, it's wide open and
it's a very good design.  I'd suggest that Poseidon's design enhancement is
something most diaphragm manufacturers have missed the boat on.

> The frige action you allude to is a simple
> question of how many holes are drilled into the spring chamber, not the
> principle of operation.

       No.  Once again, fast moving gas will essentially "refrigerate" the 1st
stage. Stagnant water held in a poorly drainable ambient chamber only makes the
ice form faster, however one can never eliminate the problem unless one seals the
bias spring from contact with the cold water.

> Look at the Draeger Shark 2nd stage for a minute. Upstream,
> pneumatically balanced, when an undue rise of IP occurs, the OPV lets
> the gas escape... into  the snd stage, you can breath it. Not much
> different from a downstream reg, n'est-ce pas ?

       It only behaves the same under conditions where the 1st stage fails to
seat, and the IP rises.  In which case a downstream reg will simply free flow,
whereas the other "bleeds" gas off into reg.  I wouldn't call that the same.  Now,
consider a 2nd stage failure.  When a downstream reg fails, it simply freeflows.
When an upstream 2nd stage fails it does what?... Not much, exactly.

> > Most reg manufacturers nowadays are making the seating orifice from
> > delrin or some other type of nylon (as opposed to metal in which ice can
> > easily form and stick to) that won't allow for the formation of ice on
> > its knife edge sealing surface.
>
> It helps tremendously selling spare ones, too.

       Agreed.  Obviously a nylon orifice cannot sustain a knife edge for
anywhere near as long as a stainless steel one.  But, it does prevent ice
formation. :)

> > Diaphragm regs run the price gamete from low, med. to high.  Non enviro
> > sealed diaphragm regs are usually the least expensive in the diaphragm
> > market but are potentially the biggest POS and run the highest > > > > probability of "freeze up".
>
> 40 years of poseidon cyklon 300 tells a different story...

       That is not only anecdotal but you demonstrate a definite non-objective
bias.


> > All diaphragm 1st stages employ user adjustable IPs.  EVERY diaphragm 1st
> > stage on the market regardless of manufacturer, are essentially the same.
>
> Sorry, there are balanced ones, and unbalanced ones, too.

       Don't be sorry, only a dipshit who would purchase a non balanced first
stage should be sorry.  But you are correct with respect to adjustable IPs, and
that's the problem with making generalized statements such as I've done; there're
hard to defend.  However, other than say Kirby Morgan, who even makes a
non-balanced SCUBA 1st stage for the recreational dive market in this day and age?


> > High performance piston regulators are in the higher price range only.
> > They are by far the best flow performance regulators on the market.
>
> Ahemm, IMHO the Poseidon Extreme is the best performer in the market.
> Performance, btw, is something I judge in practice, not on the test
> bench.

       That is your opinion and it's valued.  However, I'd suggest that test
bench results are a little less biased than either you or I. :)  I'll say this
though, for icy diving there's probably no better reg on the planet than a sealed
Jetstream with an Xstream and/or Odin.  Those shower head regs, although not the
best breathers to say the least, rarely fail nor will they ever free flow.  Big
bonus! :)

> Just my 2 Euro-CC

       Just my 2 Cold Canadian Pesos imported under the Free Trade Agreement from
the U.S..

--
Randy F. Milak
~And your crybaby whiny-assed opinion would be...?~
Matthias Voss - 19 Nov 2003 17:42 GMT
"Randy F. Milak" schrieb:

> > > 2nd stage, the higher the 1st stage's intermediate pressure (IP) is set,
> > > the better or easier the 2nd stage will breath (or perform).
[quoted text clipped - 6 lines]
> already addressed.  High or low IP makes no difference to the performance of any
> 2nd stage that is pneumatically balanced.

Would you agree that it does make a difference to the cracking
resistance of an unbalanced upstream 2nd stage ?

>         Cylinder pressure has absolutely nothing to do with any 2nd stage failure
> nor with a 1st stage 'freeze up'.  However, if someone has some evidentiary to the
> contrary perhaps they could share it?

Well, it's part of the physical properties of the gas breathed. Van de
Waal coefficcients etc. These predict that the "temperature drop" due to
Joule-tomphson effect, when breathing air, is maximum with a bottle
pressure of 160-170 bar.

> > What you probably refer to, is, that the higher gas velocity in a high
> > iP first stage might cause water molecules to drop of their vapor phase
[quoted text clipped - 3 lines]
>         Negative, it has nothing to do with the internal components of a 1st stage
> whatsoever nor does it have to do with achieving the gas's dew point.

Not the dew point, but the water molecules mass inertia. It keeps them
going straight when they should turn. Same action in a compressor filter
designed exactly with this phenomen in mind.


>         High gas velocity through a 1st stage causes the entire 1st stage to
> become very cold.  The 'cold' affects only 1 part, that being the bias spring.
[quoted text clipped - 4 lines]
> designed because it's compression characteristics have been hampered by the ice
> buildup.

Yes, and this independently wether there is some sort of rubber, grease,
whatsoever, on the spring. Once the spring housing is full of ice ( and
this ice can make a pretty bulk around the reg, the spring action may be
hampered.



> it's a very good design.  I'd suggest that Poseidon's design enhancement is
> something most diaphragm manufacturers have missed the boat on.

We´hen you see it, you start asking why they did not design it like that
from the beginning... it's so simple...

> > The frige action you allude to is a simple
> > question of how many holes are drilled into the spring chamber, not the
[quoted text clipped - 3 lines]
> stage. Stagnant water held in a poorly drainable ambient chamber only makes the
> ice form faster,

No objection. Just keep the water running. Through big holes.

however one can never eliminate the problem unless one seals the
> bias spring from contact with the cold water.

Or this.


> > Look at the Draeger Shark 2nd stage for a minute. Upstream,
> > pneumatically balanced, when an undue rise of IP occurs, the OPV lets
[quoted text clipped - 5 lines]
> whereas the other "bleeds" gas off into reg.  I wouldn't call that the same.  Now,
> consider a 2nd stage failure.  When a downstream reg fails, it simply freeflows.

So you can breathe by the freeflow... This is no problem with Poseidons
or other 2nd stages of similar geometry.
However, with ordinary regs, I believe this can be somewhat unpleasant.

> When an upstream 2nd stage fails it does what?... Not much, exactly.

You mean, when it sticks closed, there is no rise in IP because there is
no demand, or venturi action, which opens the first stage's valve?

May be, but up to now I only had upstream 2nd "fail" open, meaning there
was a little blowby which you might ignore or not.



>         Agreed.  Obviously a nylon orifice cannot sustain a knife edge for
> anywhere near as long as a stainless steel one.  But, it does prevent ice
> formation. :)

Hm, there comes to my mind just a few regs which are known here for
notorious freezing....


> > > Diaphragm regs run the price gamete from low, med. to high.  Non enviro
> > > sealed diaphragm regs are usually the least expensive in the diaphragm
[quoted text clipped - 4 lines]
>         That is not only anecdotal but you demonstrate a definite non-objective
> bias.

Well, some experience as well... Among else, I dive a cyklon 300 since
1984.
Among else, that means Scubapro MK 10BA, MK2, D350, Drager PA 80, Secor
200,300, Shark, Apeks TX 20, 50, 100, Monomat, Duomat.


there're
> hard to defend.  However, other than say Kirby Morgan, who even makes a
> non-balanced SCUBA 1st stage for the recreational dive market in this day and age?

Scubapro MK 14, Poseidon Cyklon 300 ( unofficialy, you get it, but it is
not in the charts)

> Jetstream with an Xstream and/or Odin.  Those shower head regs, although not the
> best breathers to say the least, rarely fail nor will they ever free flow.  Big
> bonus! :)

Well they are a bit "digital" ;-), like driving a diesel...
They may freeflow when illadjusted, and that's frightening to see (
especially the gauge...)


> > Just my 2 Euro-CC
>
>         Just my 2 Cold Canadian Pesos imported under the Free Trade Agreement from
> the U.S..

Don'let the FBI know ;-)

Matthias
srspencer@hotmail.com - 19 Nov 2003 18:40 GMT
>        That is your opinion and it's valued.  However, I'd suggest that test
>bench results are a little less biased than either you or I. :)  I'll say this
>though, for icy diving there's probably no better reg on the planet than a sealed
>Jetstream with an Xstream and/or Odin.  Those shower head regs, although not the
>best breathers to say the least, rarely fail nor will they ever free flow.  Big
>bonus! :)

>--
>Randy F. Milak
>~And your crybaby whiny-assed opinion would be...?~

Easy there, I have dove Poseidon's for close to 20 yrs in cold fresh
water.
I have yet to try another reg at depth that delivers as cleanly and
easily in all positions.
That said I would never dive one on it's own.
You name the high end GUE suggested reg’s, I have dove them.
There just not Poseidons nor work as well for me.
Back to Topic.
I never had a free flow, but I have had the first stage ice up and
lock.(both on my twins)
First one then a few breaths later the second one.
Used a Brut (Sherwood) on a travel bottle to get my a.s and my
partners out of there.
His two Poseidon's locked up as well.
His USD Artic crapped as well.
I wasn't about to suck pure O2 (MR 12’s)
The small single hole doesn't allow for a lot of water exchange.
I have used the cold kit, but it can get cut or knocked off while
wreck diving.
Or the dam thing just falls off in transit.
I have used the old back up of a condom, but they fail pretty easily
in inside a wreck.
Besides try explain to the wife what condoms and vodka are doing in
with your dive gear:).
And in both cases it has rendering the extra protection useless.
The other caution is to use high proof vodka, doesn't stain when the
cap comes off and if it enters the reg not as big a deal as glycol.

Lastly they can free flow, but out of the blow off on the hose.
This generally is a service issue.
Since they normally creep before they get to this stage, it’s more the
dolt on the mouth piece’s fault.
ie They burp once in a while when not used but pressurized.
Some just ignore this because as they breathe it the burping stops.
Big mistake.
I use a intermediate pressure gauge and when I can’t get it to lock up
at 141 psi, in it goes for service.
The jargon for this is "excessive creep".
Some creep is allowed, but it must lock up.
Freshly serviced, there should be no creep, if there is you have a
defective seat or it was installed without the right tool and got
damaged.
It should be changed, the shop isn’t out anything because the sales
rep should exchange the defective seats.
This is not that common for new seats but does happen.
Some shops just swap the seats around in the kits, it will work
sometimes.
But in the end, you end up with a bunch of defective seats in stock.
This where the reg gets the reputation of being hard to work on.
Plus they frustrate the tech because he's working with defective
seats.
When I first took over a dive shop, one of the first things I did was
toss out any seat that look like it had been swapped out.
After a while I found the ones I missed the hard way. (ie have to redo
the reg wouldn't pass the bench test).
After that it was a piece of cake and I ended up doing most of the P's
in southern Ontario.
On average would be 3 or 4 a week year round.
I did service other bands as well and subcontracted those I was not
certified by the manufacture to do.
So I think I got a handle on reg's.

I run with the old saying.

What works, works.

Then my personal mottos "After you"  and "Here we go again?" (aka
reinventing the wheel)

Maybe that's why I continue to suck air.

Toto
DavidM - 18 Nov 2003 00:19 GMT
> Define performance.  Your question is like asking which is better, a Ford or a
> GM.

They both use a 4 cycle reciprocating piston engine, so not really a
good analogy.  A better one would be "Which is better, a traditional
piston engine car or a rotary engine".

Like the "traditional" engine, diaphragm regs are limited in
throughput, but not so as 99.9% of divers would ever notice, they are
an older design, and more "reliable" without extensive servicing.
Piston regs, like a rotary engine, are a newer design, have a much
higher throughput that to 99.9% of divers should only be of academic
interest, need more care, have more troublesome seals, and need more
frequent servicing.

Either type will do the job though.

Cheers
David M
mike gray, CID - 18 Nov 2003 02:11 GMT
> Piston regs, like a rotary engine, are a newer design,

Only by a year. Crossley's reg (1825) was diapragm, Pouilliot (1826)
designed both diaphragm and piston regs, though his Hydroploma used the
piston design. Guillaumet (1838) dove a diaphragm design and
Rouguayrol-Denayrouze (1872), the first commercially succesful scuba
unit, was diaphragm.

And Commheines used neither in his G.C. 47, with which he dove to 174
feet off Marseille in July, 1943. The G.C. 47 used a bladder which
shrinks when inhaling, triggering gas flow.

In 1958, Sherwood purchased a patent for a piston regulator and began
mass production of variants branded US Divers, SCUBAPro, Dacor, Nemrod,
Healthways, Voit and others.  It is reported that Sherwood paid nothing
for the patent. Pouillot may have had something to do with the price.
DavidM - 18 Nov 2003 02:46 GMT
> > Piston regs, like a rotary engine, are a newer design,
>
> Only by a year.

But still newer, and thus by extension most likely an attemp to
evolve/improve in one or many of several aspects.  A "better
mousetrap" so to speak. Like the rotary engine.

Cheers
David M
Dazed and Confuzed - 18 Nov 2003 04:07 GMT
> > > Piston regs, like a rotary engine, are a newer design,
> >
[quoted text clipped - 6 lines]
> Cheers
> David M

yeah, if they could solve the rotor seal problems, it would be a better
mousetrap.

--

An amateur built the ark ....professionals built the Titanic.
DavidM - 18 Nov 2003 03:16 GMT
> yeah, if they could solve the rotor seal problems, it would be a better
> mousetrap.

Just like sand getting in the o-rings of a piston reg! It all comes
down to your priorities though - I mean some people don't mind having
to change apex seals in their 13B's every so often for the increase in
power to weight ratio etc...

Cheers
David M
mike gray, CID - 18 Nov 2003 03:31 GMT
>> > > Piston regs, like a rotary engine, are a newer design,
>> >
[quoted text clipped - 9 lines]
> yeah, if they could solve the rotor seal problems, it would be a better
> mousetrap.

It's only in the last twenty years that they got the rings in a boinger
to last, and the seals in the newer rotaries are a lot better. It's the
O-rings between housings that go to hell.
Matthias Voss - 18 Nov 2003 08:19 GMT
"mike gray, CID" schrieb:

> > mousetrap.
>
> It's only in the last twenty years that they got the rings in a boinger
> to last, and the seals in the newer rotaries are a lot better. It's the
> O-rings between housings that go to hell.

And sometimes the O-ring that seals the high pressure bolt into the
housing.
This is due to "user error", mostly when people have dirt in their DIN
valve, and put leverage on the reg housing, instead of on its fastening
screw, to be able to unscrew it from the bottle. This may loosen the
central bolt, thus allowing to much idle for the O-ring, cuasing the
pressure to nag on its rim, allowing water ingress in further progress.
Divers might not notice it, because they may have devellopped a habit of
tightening the central screw ever so often.

Matthias
chilly - 20 Nov 2003 04:22 GMT
I'm a bit confused. My reader says that Randy sent his note of Nov. 19 on
Nov. 30th.  Anyone else see that?
Randy F. Milak - 20 Nov 2003 13:34 GMT
> I'm a bit confused. My reader says that Randy sent his note of Nov. 19 on
> Nov. 30th.  Anyone else see that?

    My 'puter clock was accidentally reset by me checking dates... please forgive the
faux pau.  

--
Randy F. Milak
~Boy's 'bout as bright as a wind-up clock without a key!~

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